Quality Control Analysis of Pillow and Bolster Products with DMAIC And FMEA Method Approach in CV. Saiky Indonesia

Muhammad Kholil

Abstract

Saiky Indonesia is one of Indonesia’s growing manufacturers of pillows and bolsters. The development of a company certainly requires reasonable quality control so that the quality of the product is maintained. Besides that, quality control is an important thing that the company must do to minimize defective products. On CV. Saiky, Indonesia has not yet reached zero-defect because rejects are still found in the pillow and bolster the production process. Companies can analyze product defects using the six sigma method by formulating DMAIC, Define (problem identification), which is to determine what types of defects exist, Measure (measure) which is to determine CTQ and validate problems from existing data by determining the DPMO value and Value Sigma, Analyze (analyze) Perform analysis using Pareto diagrams and fishbone diagrams, Improve (improvements) at this stage, repair the root problems that have been found and explained in the analyze stage, namely by making FMEA tables, based on FMEA which has been given weighting values, obtained values The highest RPN, after the improvement is carried out in the Control stage, at this stage the SOP is made to control the results of the improvements that occur. This SOP contains the sealer machine implementation process. This research aims to find out how quality control using DMAIC and FMEA methods is applied to manufacturing companies. The results showed that the company that was the object of the study had an average product defect of 8%, meaning that this would be very detrimental to the company because it would affect the company’s market and the costs incurred. This shows that the company has not yet achieved six sigma; therefore, this study was made to minimize the number of defects in the company. Based on this research, the recommendation that can be given is that the company needs to place quality control at every stage of the production process, train workers, enter into quality contracts with suppliers so that the materials supplied are of a prime quality, and provide adequate storage (warehouses) to maintain the quality of the materials.

Keywords

Quality Control; DMAIC; FMEA

Cite This Article

Kholil, M. (2022). Quality Control Analysis of Pillow and Bolster Products with DMAIC And FMEA Method Approach in CV. Saiky Indonesia. International Journal of Scientific Advances (IJSCIA), Volume 3| Issue 2: Mar-Apr 2022, Pages 244-250, URL: https://www.ijscia.com/wp-content/uploads/2022/04/Volume3-Issue2-Mar-Apr-No.247-244-250.pdf

Volume 3 | Issue 2: Mar-Apr 2022